BRAKE UPGRADES

BY HOWIE

 

I felt it was necessary to add the brake conversions page because of the Australian EXA's sad braking package. Even if you were lucky enough to get the post 90 EXA with rear discs, you may be interested in this page.

With the increasing amount of people 'hotting up' EXAs I believe this is a necessary upgrade and should be taken as seriously as the performance of the engine. You have four main alternatives to significantly improving the braking abilities of the EXA:

1. Changing to higher quality pads.

2. Using discs from the Japanese EXA.

3. Using 1991 Spec Discs.

3. Using rear discs from the local Pulsar Vector or Pulsar Reebok.

4. Use aftermarket slotted and/or drilled rotors.

Brake Pads

Using good quality pads (such as Endless, Pagid, Bendix, etc) will yield excellent results without hurting the pocket too much. Reduction in fade, consistant and increase braking power are advantages. Another advantage is that most insurance companies do not consider this a 'modification'. Expect to pay anything from $80 a pair from Metal Kings to $200 a pair for Pagid pads.

 

Using Japanese Spec EXA Discs

You can use the rear discs from the Japanese Spec EXA as they came with 4-wheel-disc brakes. However their front discs are larger than ours and subsequently by just bolting on the rear discs will cause braking imbalances. There are two ways around this. One, use the front discs also (they're bigger than the ours). Two, use a proportioning valve to limit the braking force of the rear discs.

You can find the discs from importers of Japanese EXA's for spares.

 

Using 1991 Spec Rear Discs


This is the road I took. Call up your local wrecker, ask them if they have an EXA with rear discs for wrecking and source the parts to carry this conversion out. Parts required are the discs, calipers, and handbrake cable.

 

Swapping the N13 Pulsar Brakes


Peter Timms writes: If you haven't done it already you can simply bolt up the discs from either a Pulsar Reebok N13 or a Pulsar Vector N13. You will need the hand brake cables as well because they are different. I did mine a year ago and cost $350 for both discs and handbrake cables. No changes to the master cylinder are needed. I did mine because the engineer wanted it done when I did the CA18DET conversion. Hope it helps!

 

Using Cross-drilled / Slotted Rotors


If you've ever seen a rally car, you'll already know what these look like. They're basically discs that have grooves and holes etched onto them. These rotors have many advantages. Such as quicker dissipation of heat, less brake-fade, increased stopping power, high durability, and also acts as a deterent for foreign objects being lodged in the discs (thats why rally cars must have them).

Even if you have don't have rear-discs on your EXA, it is still better to upgrade your front-discs first. Mainly because a front-wheel-drive does 90% of it's braking with the front-discs. I have recently spoke who has upgraded replaced his rear drums with discs, and the front with DBA rotors - he reports that the DBA rotors made more of a difference than anything else.

If you're interested in DBA rotors, you can order them online at www.discpads.com.